Smart manufacturing can significantly improve efficiency and reduce energy consumption, yet the energy demands of AI models may offset these gains. This study utilizes in-situ sensing-based prediction of geometric quality in smart machining to compare the energy consumption, accuracy, and speed of common AI models. HyperDimensional Computing (HDC) is introduced as an alternative, achieving accuracy comparable to conventional models while drastically reducing energy consumption, 200$\times$ for training and 175 to 1000$\times$ for inference. Furthermore, HDC reduces training times by 200$\times$ and inference times by 300 to 600$\times$, showcasing its potential for energy-efficient smart manufacturing.

We present a novel framework for Industry 5.0 that simplifies the deployment of AI models on edge devices in various industrial settings. The design reduces latency and avoids external data transfer by enabling local inference and real-time processing. Our implementation is agent-based, which means that individual agents, whether human, algorithmic, or collaborative, are responsible for well-defined tasks, enabling flexibility and simplifying integration. Moreover, our framework supports modular integration and maintains low resource requirements. Preliminary evaluations concerning the food industry in real scenarios indicate improved deployment time and system adaptability performance. The source code is publicly available at https://github.com/

Smart manufacturing requires on-device intelligence that meets strict latency and energy budgets. HyperDimensional Computing (HDC) offers a lightweight alternative by encoding data as high-dimensional hypervectors and computing with simple operations. Prior studies often assume that the qualitative relation between HDC hyperparameters and performance is stable across applications. Our analysis of two representative tasks, signal-based quality monitoring in Computer Numerical Control (CNC) machining and image-based defect detection in Laser Powder Bed Fusion (LPBF), shows that this assumption does not hold. We map how encoder type, projection variance, hypervector dimensionality, and data regime shape accuracy, inference latency, training time, and training energy. A formal complexity model explains predictable trends in encoding and similarity computation and reveals nonmonotonic interactions with retraining that preclude a closed-form optimum. Empirically, signals favor nonlinear Random Fourier Features with more exclusive encodings and saturate in accuracy beyond moderate dimensionality. Images favor linear Random Projection, achieve high accuracy with small dimensionality, and depend more on sample count than on dimensionality. Guided by these insights, we tune HDC under multiobjective constraints that reflect edge deployment and obtain models that match or exceed the accuracy of state-of-the-art deep learning and Transformer models while delivering at least 6x faster inference and more than 40x lower training energy. These results demonstrate that domain-aware HDC encoding is necessary and that tuned HDC offers a practical, scalable path to real-time industrial AI on constrained hardware. Future work will enable adaptive encoder and hyperparameter selection, expand evaluation to additional manufacturing modalities, and validate on low-power accelerators.

The RoboCup Logistics League is a RoboCup competition in a smart factory scenario that has focused on task planning, job scheduling, and multi-agent coordination. The focus on production logistics allowed teams to develop highly competitive strategies, but also meant that some recent developments in the context of smart manufacturing are not reflected in the competition, weakening its relevance over the years. In this paper, we describe the vision for the RoboCup Smart Manufacturing League, a new competition designed as a larger smart manufacturing scenario, reflecting all the major aspects of a modern factory. It will consist of several tracks that are initially independent but gradually combined into one smart manufacturing scenario. The new tracks will cover industrial robotics challenges such as assembly, human-robot collaboration, and humanoid robotics, but also retain a focus on production logistics. We expect the reenvisioned competition to be more attractive to newcomers and well-tried teams, while also shifting the focus to current and future challenges of industrial robotics.

This paper presents a topological analytics approach within the 5-level Cyber-Physical Systems (CPS) architecture for the Stream-of-Quality assessment in smart manufacturing. The proposed methodology not only enables real-time quality monitoring and predictive analytics but also discovers the hidden relationships between quality features and process parameters across different manufacturing processes. A case study in additive manufacturing was used to demonstrate the feasibility of the proposed methodology to maintain high product quality and adapt to product quality variations. This paper demonstrates how topological graph visualization can be effectively used for the real-time identification of new representative data through the Stream-of-Quality assessment.

The recent emergence of large language models (LLMs) shows the potential for artificial general intelligence, revealing new opportunities in industry 4.0 and smart manufacturing. However, a notable gap exists in applying these LLMs in industry, primarily due to their training on general knowledge rather than domain-specific knowledge. Such specialized domain knowledge is vital for effectively addressing the complex needs of industrial applications. To bridge this gap, this paper proposes an Industrial Large Knowledge Model (ILKM) framework emphasizing their potential to revolutionize the industry in smart manufacturing. In addition, ILKMs and LLMs are compared from eight perspectives. Finally, "6S Principle" is proposed as the guideline for the development of ILKMs in smart manufacturing.

The fiercely competitive business environment and increasingly personalized customization needs are driving the digital transformation and upgrading of the manufacturing industry. IIoT intelligence, which can provide innovative and efficient solutions for various aspects of the manufacturing value chain, illuminates the path of transformation for the manufacturing industry. It is time to provide a systematic vision of IIoT intelligence. However, existing surveys often focus on specific areas of IIoT intelligence, leading researchers and readers to have biases in their understanding of IIoT intelligence, that is, believing that research in one direction is the most important for the development of IIoT intelligence, while ignoring contributions from other directions. Therefore, this paper provides a comprehensive overview of IIoT intelligence. We first conduct an in-depth analysis of the inevitability of manufacturing transformation and study the successful experiences from the practices of Chinese enterprises. Then we give our definition of IIoT intelligence and demonstrate the value of IIoT intelligence for industries in fucntions, operations, deployments, and application. Afterwards, we propose a hierarchical development architecture for IIoT intelligence, which consists of five layers. The practical values of technical upgrades at each layer are illustrated by a close look on lighthouse factories. Following that, we identify seven kinds of technologies that accelerate the transformation of manufacturing, and clarify their contributions. Finally, we explore the open challenges and development trends from four aspects to inspire future researches.

A significant challenge for predictive maintenance in the pulp-and-paper industry is the infrequency of paper breaks during the production process. In this article, operational data is analyzed from a paper manufacturing machine in which paper breaks are relatively rare but have a high economic impact. Utilizing a dataset comprising 18,398 instances derived from a quality assurance protocol, we address the scarcity of break events (124 cases) that pose a challenge for machine learning predictive models. With the help of Conditional Generative Adversarial Networks (CTGAN) and Synthetic Minority Oversampling Technique (SMOTE), we implement a novel data augmentation framework. This method ensures that the synthetic data mirrors the distribution of the real operational data but also seeks to enhance the performance metrics of predictive modeling. Before and after the data augmentation, we evaluate three different machine learning algorithms-Decision Trees (DT), Random Forest (RF), and Logistic Regression (LR). Utilizing the CTGAN-enhanced dataset, our study achieved significant improvements in predictive maintenance performance metrics. The efficacy of CTGAN in addressing data scarcity was evident, with the models' detection of machine breaks (Class 1) improving by over 30% for Decision Trees, 20% for Random Forest, and nearly 90% for Logistic Regression. With this methodological advancement, this study contributes to industrial quality control and maintenance scheduling by addressing rare event prediction in manufacturing processes.

Industry 4.0 is a blend of the hyper-connected digital industry within two world of Information Technology (IT) and Operational Technology (OT). With this amalgamate opportunity, smart manufacturing involves production assets with the manufacturing equipment having its own intelligence, while the system-wide intelligence is provided by the cyber layer. However Smart manufacturing now becomes one of the prime targets of cyber threats due to vulnerabilities in the existing process of operation. Since smart manufacturing covers a vast area of production industries from cyber physical system to additive manufacturing, to autonomous vehicles, to cloud based IIoT (Industrial IoT), to robotic production, cyber threat stands out with this regard questioning about how to connect manufacturing resources by network, how to integrate a whole process chain for a factory production etc. Cybersecurity confidentiality, integrity and availability expose their essential existence for the proper operational thread model known as digital thread ensuring secure manufacturing. In this work, a literature survey is presented from the existing threat models, attack vectors and future challenges over the digital thread of smart manufacturing.

Rapid advances in artificial intelligence (AI) have the potential to significantly increase the productivity, quality, and profitability in future manufacturing systems. Traditional mass-production will give way to personalized production, with each item made to order, at the low cost and high-quality consumers have come to expect. Manufacturing systems will have the intelligence to be resilient to multiple disruptions, from small-scale machine breakdowns, to large-scale natural disasters. Products will be made with higher precision and lower variability. While gains have been made towards the development of these factories of the future, many challenges remain to fully realize this vision. To consider the challenges and opportunities associated with this topic, a panel of experts from Industry, Academia, and Government was invited to participate in an active discussion at the 2022 Modeling, Estimation and Control Conference (MECC) held in Jersey City, New Jersey from October 3- 5, 2022. The panel discussion focused on the challenges and opportunities to more fully integrate AI into manufacturing systems. Three overarching themes emerged from the panel discussion. First, to be successful, AI will need to work seamlessly, and in an integrated manner with humans (and vice versa). Second, significant gaps in the infrastructure needed to enable the full potential of AI into the manufacturing ecosystem, including sufficient data availability, storage, and analysis, must be addressed. And finally, improved coordination between universities, industry, and government agencies can facilitate greater opportunities to push the field forward. This article briefly summarizes these three themes, and concludes with a discussion of promising directions.